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BLDC Traction helical parallel gearmotors

BLDC helical parallel gearmotors series FT

The main features of FT brushless DC helical parallel gearmotors range are:

  • Low voltage power supply 24/48 Vdc
  • Motor protection IP65
  • Motor torque ratings available from 0.7 Nm up to 4.2 Nm
  • Permanent sinthetic oil long life lubrication
  • Die-cast aluminium housing
  • Ground-hardened helical gears
  • Available motor assembling with coupling system or clamping system
  • Also available with sealing ring, viton input

Classification


GEARBOX

FT 105 U 46 U
Type

 

Size Gearbox version Ratio Output shaft
FT 105
146
196
U See tables See tables

MOTOR

BL070.48.80 48V Encoder
Type Voltage Options
BL070.48.80
BL200.48.95
BL400.48.120
48V-24V
48V-24V
48V-24V
MEHR 22
HREA 48

Lubrication and temperature

Permanent synthetic oil long life lubrification (viscosity grade 320) on FT gearmotors.

Ambient temperature 0 ÷ 40 °C (in the absence of freezing and condensation).
For temperature outside this range please contact our technical dept.

Radial loads


n2
[min-1]
R2 [N]
FT105 FT146 FT196
200 1000 1600 2250
175 1040 1700 2300
150 1100 1800 2500
125 1160 1900 2700
100 1250 2000 2900
90 1300 2200 3100
80 1400 2400 3300
70 1500 2500 3500
60 1550 2550 3700
50 1600 2600 3850
40 1700 2700 4000
30 1850 2850 4600
20 2000 3000 5500
10 2000 3000 7000
5 2000 3000 7000

When the resulting radial load is not applied on the centre line of the shaft it is necessary to calculate the effective load with the following formula:

        a,b = values given in the table

FT
FT105 FT146 FT196
a 82 82.5 132
b 62 62.5 102
R2MAX 2000 3000 7000
MODEL Poles Phases Rated
Voltage
Rated
speed
Rated
torque
Rated
power
Peak
torque
Rated
current
[V] [min-1] [mNm] [W] [Nm] [A]
BL070.48.80 8 3 48 4350 0.7 320 2.1 12
24 2500 185
MODEL Peak
current
Line to line
resistance
Line to line
inductance
Torque
constant
Back
EMF
Rotor
inertia
Weight
[A] [Ω] [mH] [Nm/A] [V/kRPM] [gcm2] [kg]
BL070.48.80 36 0.072 0.304 0.059 6.15 1000 1.8
MODEL Poles Phases Rated
Voltage
Rated
speed
Rated
torque
Rated
power
Peak
torque
Rated
current
[V] [min-1] [mNm] [W] [Nm] [A]
BL070.48.80 8 3 48 4350 0.7 320 2.1 12
24 2500 185
MODEL Peak
current
Line to line
resistance
Line to line
inductance
Torque
constant
Back
EMF
Rotor
inertia
Weight
[A] [Ω] [mH] [Nm/A] [V/kRPM] [gcm2] [kg]
BL070.48.80 36 0.072 0.304 0.059 6.15 1000 1.8
MODEL Poles Phases Rated
Voltage
Rated
speed
Rated
torque
Rated
power
Peak
torque
Rated
current
[V] [min-1] [mNm] [W] [Nm] [A]
BL200.48.95 8 3 48 3000 2.0 650 6 23
24 1500 300
MODEL Peak
current
Line to line
resistance
Line to line
inductance
Torque
constant
Back
EMF
Rotor
inertia
Weight
[A] [Ω] [mH] [Nm/A] [V/kRPM] [gcm2] [kg]
BL200.48.95 69 0.077 (+/-15%) 0.228 0.091 6.7 (+/-10%) 2820 6
MODEL Poles Phases Rated
Voltage
Rated
speed
Rated
torque
Rated
power
Peak
torque
Rated
current
[V] [min-1] [mNm] [W] [Nm] [A]
BL200.48.95 8 3 48 3000 2.0 650 6 23
24 1500 300
MODEL Peak
current
Line to line
resistance
Line to line
inductance
Torque
constant
Back
EMF
Rotor
inertia
Weight
[A] [Ω] [mH] [Nm/A] [V/kRPM] [gcm2] [kg]
BL200.48.95 69 0.077 (+/-15%) 0.228 0.091 6.7 (+/-10%) 2820 6
MODEL POLES PHASES SERVICE Rated
Voltage
Rated
speed
Rated
torque
Rated
power
Peak
torque
Rated
current
[V] [min-1] [mNm] [W] [Nm] [A]
BL400.48.120 8 3 S3 48 3000 4.2 1320 12.6 33
S1 3.5 1100 10.5 28
S3 24 1400 4.2 615 12.6 33
S1 3.5 615 10.5 28
MODEL Peak
current
Line to line
resistance
Line to line
inductance
Torque
constant
Back
EMF
Rotor
inertia
Weight
[A] [Ω] [mH] [Nm/A] [V/kRPM] [gcm2] [kg]
BL400.48.120 99 0.064 0.31 0.120 12.6 21380 11
84
99
84

Dimensions






MEHR 22
Encoder

Description

The MEHR 22 is a optical magnetic incremental encoder; he is a reliable hollow shaft encoder and can be fixed in a different sizes of electric motor.
This encoder is developed for brushless motor, motor feedback and the rotazional speed control.

The encoder MEHR 22 is a real time system for speed and position application.
This encoder provide two square wave outputs in quadrature (A-B 90° degrees) for the direction and counting information and a third channel with lap pulse (zero mark).

Additional there is a magnetic encoder integrated which provide UVW signal as commutation. The resolution of encoder is determined by the number of cycles for revolution (CPR).
Power supply and signals are provided by a 11 pin JAE connector.

Main specifications:

  • Output channels encoder: A-B-I and /A-/B-/I
  • Optional channels hall sensor: U-V-W and /U-/V-/W
  • Output type: Line Driver/TTL/RS-422
  • Resolution encoder: 2000 CPR (Cycles Per Revolution)
  • Resolution hall sensor: 8 pole
  • Frequency: 400kHz short cable (<1m), typical 180kHz @2.000cpr -> 5.400 min-1
  • Power supply: 5 VDC
  • Small size: 39.0 mm (diameter) x 20.1 mm (lenght)
  • Operating temperature: -40°C to +100°C
  • Compliant EU-directive 2011/65/65/EU and 2015/863/EU

HREA 48
Encoder

Description

HREA 48 is an encoder optical hall sensor with hollow shaft.

This encoder is specially developed to have a low cost and to work for AGV applications, where precision and speed are essential.

The encoder provide two square wave outputs A and B and their negative outputs /A-/B, The signal I and his negative /I represent the “ZERO” notch, the use of the hall sensors with 8 pole U-V-W and it’s negative /U-/V-/W allows a high precision and control.

Power supply and signals are provided by the braided cable 14Pin 100cm.

Main specifications:

  • Output channels encoder: A-B-I and /A-/B-/I
  • Optional channels hall sensor: U-V-W and /U-/V-/W
  • Output type: Line Driver/TTL/RS-422
  • Resolution encoder: 2000 CPR (Cycles Per Revolution)
  • Resolution hall sensor: 8 pole
  • Frequency: 300 Khz
  • Power supply: 5 VDC
  • Small size: 48,0 mm (diameter) x 37,0mm (lenght)
  • Operating temperature: -40 °C to +85 °C.
  • Compliant EU-directive 2011/65/65/EU and 2015/863/EU

Motor driver
BLD60 Digital

Summary

BLD60 Digital BLDC motor driver is a closed-loop speed controller, which uses IGBT and MOS power, uses the Hall signal of the DC brushless motor to perform double-loop speed control, and has a PID speed regulator in the control link. The system control is stable and reliable.

It can always reach the maximum torque at low speed, and the speed control range is 150 to 4000rpm. The driver use the protocol Modbus RS485 RTU to comunicate in a network.

Features:

  • PID speed, current double loop regulator
  • 20KHZ chopper frequency
  • Electrical stop to ensure the quickly action
  • Fault alarm function with Over voltage, Under voltage, Over current, Over temperature, and Hall signal illegal.

Set up

MOTOR ENCODER DOWNLOAD SETUP
BL070.48.80 HREA48 Download PDF
BL070.48.80 MEHR22 Download PDF
BL200.48.95 HREA48 Download PDF
BL200.48.95 MEHR22 Download PDF
BL400.48.120 HREA48 Download PDF
BL400.48.120 MEHR22 Download PDF

Motor driver
BLDT60 Digital Plus

Summary

The BLD60 DIGITAL PLUS servo drives is a fully digital drives operate in torque, velocity, or position mode and employ Space Vector Modulation (SVM), which results in higher bus voltage utilization and reduced heat dissipation compared to traditional PWM. The drive can be configured for a variety of external command signals. Commands can also be configured using the drive’s built-in Motion Engine, an internal motion controller used with distributed motion applications. In addition to motor control, these drives feature dedicated and programmable digital and analog inputs and outputs to enhance interfacing with external controllers and devices.

Network communication is accomplished using either RS-485/232 or Modbus RTU.

Features:

  • Four Quadrant Regenerative Operation
  • Space Vector Modulation (SVM) Technology
  • Fully Digital State-of-the-art Design
  • Programmable Gain Settings
  • Fully Configurable Current, Voltage, Velocity and Position Limits
  • PIDF Velocity Loop
  • PID + FF Position Loop
  • Compact Size, High Power Density
  • 16-bit Analog to Digital Hardware
  • On-the-Fly Mode Switching
  • On-the-Fly Gain Set Switching
  • Dedicated Safe Torque Off (STO) Inputs

 

Following the merger by incorporation,
from 31 December 2021,
INTECNO srl will continue its business with TRANSTECNO srl data.